Electric Vehicle Busbars-Power Distribution Units
The EV busbar is a part of conducting electrical current through the major electrical pathways of an EV’s various systems and sub-systems.
Bus bars are flat conductors, it is becoming part of the architecture of new energy electric vehicles. EV Busbars are usually made of copper, brass, or aluminum that are used for grounding and conducting electricity. It can assist thermal management along with power distribution in the EV cars.
Nowadays, There are as many as dozens of bus bars in a battery pack. With the increasing demand for new energy battery packs, the number of busbar applications will also further increase.
Why us for your Automotive Power Distribution Unit Busbars Project?
Heju Stamping is a professional OEM stamping manufacturer of produing busbars in electric vehicle industry. With 30yrs experienced engineer teams, we can provide expert, hands-on advice regarding manufacturing. We can assist customer to select the proper material, dimensions, tolerances, and optimal performance with the best cost solutions.
Equipped with in-house tooling rooms, Heju Stamping can design and build progressive stamping dies to produce customized electric vehicle busbars solutions that enable tight tolerance specifications for busbar performance and automatic assembly needs. performance with the best cost solutions.
Advantages of Using Busbars for Electric Vehicles:
- Reduce facility costs and speed up installation;
- Ability to add, remove or relocate power supplies easily and quickly without downtime;
- More environmentally friendly, less installation materials, and the plug-in socket is reusable and easy to relocate;
- Flat conductors take up less space and are 70% shorter in height;
- Can support 15% more power than cables with the same cross-sectional area;
- Smaller weight and packaging space, better flexibility;
- Efficient heat dissipation – more effective than stranded cables;
- The internal battery does not require electromagnetic compatibility;
- Promote automation, improve safety and quality;